YK-HPD0709 China Top Manufacturer High quality CNC drilling, milling, tapping, chamfering machine for pipes, tubes
Product Description
Application Functions and Industry :
Machine mainly used for drilling and welding groove processing on header pipes in the boiler industry. Internal cooled hard alloy cutting tools can be used for high-speed drilling and processing, don't need for manual marking (scribing) and dotting manually. It greatly improves the accuracy of hole position and drilling efficiency, achieving drilling automation.
Main Machine Features :
1. High processing efficiency.
High speed internal cooling processing spindle is used. The processing efficiency of a single spindle is 3-5 times that of a Fried Dough Twists drill. The cleanliness of a U drill is ≤ 3.2 μ M.
2. High level of informatization
Machine can be remotely controlled through networking, enabling fault diagnosis and maintenance;
Support ERP management, monitor and statistically analyze production and quality, achieve paperless office in the factory, and achieve strict closed-loop control from production order receiving, planning and delivery to production status feedback. The production management stores production information in the company's ERP database, which includes drawings, programs, number of pieces, and processing equipment numbers of workpieces.
3. The mobile gantry unit adopts a closed design
The cover is designed and manufactured by a professional sheet metal manufacturer. The appearance is beautiful and generous, and the door opening and closing is smooth, firm and not deformed. The safety protection measures are complete, which can effectively prevent iron filings and coolant splashing during the processing, ensuring the safety and hygiene of the processing site.
4. Only one machining power head is placed on the moving gantry, effectively avoiding resonance between multiple power heads on the same machining unit, making machining more stable, increasing tool life by 2 times, and reducing usage costs.
5. Using a stepped hydraulic chuck to reduce the frequency of replacing the claw position due to diameter changes.
Product Parameters
| Parameter Name |
Item |
Parameter value |
| Header pipe and workpiece parameters |
Material of workpiece |
SA106-C,12Cr1MoVG,P91,P92 (Maximum hardness 350HB) |
| Workpiece diameter range |
Φ60-φ700mm |
| Workpiece length |
700mm~9000mm |
| Workpiece wall thickness |
8~200 |
| Max. weight |
2t/m 18t/total length |
| Straightness of the header |
Can be used when the bending of the header is ≤ 1mm/m and the total length is ≤ 9mm |
| Minimum hole end distance |
Minimum hole end distance 40mm (from hole edge to workpiece end face) |
| Machining accuracy |
Accuracy of the distance between any two adjacent holes in the vertical direction |
± 0.15mm (± 1mm total length) |
| Hole machining roughness |
Alloy drill ≤ 6.3 μ M |
| Tube hole roundness |
≤0.05mm |
| Aperture size tolerance |
IT7-IT8 |
| Processing parameters of T-shaped sliding power head |
Quantity |
1 |
| Spindle taper hole |
BT50 or SK50 |
| Maximum drilling diameter |
Φ100mm |
| Drill depth |
≤200 |
| Spindle speed (servo) |
30-3000r/min |
| Spindle motor power |
37kW |
| Spindle speed |
30-3000r/min |
| Spindle reduction ratio |
1:2 |
The gantry moves longitudinally along the bed
(X-axis) |
Maximum stroke |
10000mm |
| X-axis movement speed |
0-10m/min |
| X-axis servo motor power |
4.3kW |
Lateral movement of power head
(Y-axis) (optional function) |
Maximum stroke |
500mm |
| Y-axis movement speed |
0-10m/min |
| Y-axis servo motor power |
4.3kW |
Drilling power head moves up and down
(Z-axis) |
Z-axis travel |
1200mm |
| Z-axis feed rate |
0-5m/min |
| Z-axis servo motor power |
4.3kW |
CNC indexing head
(A-axis) |
Indexing rotation speed (CNC) |
0-4r/min |
| CNC indexing motor power |
7.5kW |
| Indexing accuracy |
2.5' |
| Vertical travel (manual jog) |
±300mm |
| Vertical feed control mode |
Manual jog |
| CNC indexing head longitudinal stroke |
1000mm |
| CNC indexing head longitudinal feed control method |
Electric |
| Up and down floating (non CNC linkage) |
20mm |
| ATC-Automatic Tool Changer |
Type |
Disc type |
| Qty |
24 position |
| Hydraulic system |
Hydraulic pump pressure/flow rate |
3~7MPa/15L/min |
| Hydraulic pump motor power |
3kW |
| Pneumatic system |
Compressed air supply pressure required |
≥0.5MPa |
| Total motor power |
|
Approximately 80kW |
| Overall dimension |
Length× Width× Height |
About 19×4.8×4.4m |
Detailed Photos
Certifications
Packaging & Shipping
Company Profile
Shandong YIKE CNC Machine Co.,Ltd is one worldwide metal processing manufacturer & service supplier. YIKE CNC is committed to providing the best quality metal processing equipment to the world with 20 -years industry experience. The main products are concentrated in CNC drilling & milling machine for steel plates, CNC punching machine for angles, CNC drilling machine for beams, CNC punching machine for steel plates, CNC drilling machine for pipes, CNC lathe machine, CNC machining center, CNC plasma cutting machine, CNC turning and milling machine, sawing machine, bending machine and e.c.
The factory has more than 260 sets advanced machining equipment such as GRU28 x 60 gantry machining center, TH65100 x 100B doublework bench horizontal machining center and MM52160 x 8000 guide way grinding machine, and applies advanced testing equipment including Renishawlaser interferometer etc.
We have overseas after-sales service in many countries, such as Russia, Uzbekistan, India, Vietnam, Indonesia, South Africa. After years of struggle, YIKE CNC metal processing machines are exported to more than 60 countries and regions, covering steel structure, angle tower transmission, bridges, heat exchangers, mechanical parking garage, petroleum equipment, automobile manufacturing, automobile automation, metal processing, infrastructure construction, many industries and categories.
YIKE CNC IS COMMITTED TO ONE STOP-SOLUTION OF HIGH QUALITY METAL PROCESSING MACHINES!
YIKE EXHIBITION
After Sales Service
INSTALLATION, COMMISSIONING AND TRAINING:
After machine arrive customer's plant, and once the foundation is good prepared, the seller will send the engineer to customer for installation, commissioning and training.
TECHNICAL SUPPORT:
YIKE CNC always take prompt response for all customers' feedback. If problems cannot be solved by calling and mail, we send engineers to customers' factory for site service without fail.
Our Technical Support, Parts Supply and After Sales Service, are unparalleled in the industry.
SPARE PARTS:
YIKE keep all main spare parts readily available in storage for immediate delivery. If any parts model upgraded, we will try to help customers change new model.
Also we supply some critical and wearing parts drawings to our customers, who can outsource it in your local area.
We will supply free service for customers who buy spare parts from our side directly. All urgently required spare parts will be delivered by air to our customers.
FAQ:
1. HOW LONG DOES IT TAKE TO INSTALL ONE MACHINE?
The machine can be installed and operational in your facility about 5 days after receiving the machine. The machine is simple to install and most of the work is done by the customer prior to the service technician arriving at the customer's facility.
The machine arrives by standard container. You, the client, are responsible for offloading the YIKE machine from the transport truck and setting up the machine in his facility.
2. WHAT TRAINING IS PROVIDED FOR YIKE MACHINE?
Once you have notified YIKE that the foundation work has been completed, and you have faxed or mailed the Installation Readiness to YIKE, then the YIKE service technician will travel to your facility and do the final setup and calibration of your machine, and then spend time with your operators taking them through our simple yet thorough training program.
Your operators will receive training in:
- Machine setup and adjustment
- Machine maintenance and lubrication
- Fault finding and troubleshooting
- Programming of parts
- Importing of parts
- How to change the spare parts, like the punches and dies, the drill bits.
3. WHAT SOFTWARE TRAINING DO I RECEIVE?
The YIKE CNC MACHINES uses the industry standard PLC modules, so it is very easy to input some values into the machine software and send all parameters to PLC. If you are using some lofting software such as TEKLA, X-STEEL, or your AUTOCAD drawings, so long as it can be opened in txt format, our machine can convert the data into suitable machine data automatically. Our CNC Plate Drilling Machine, CNC H beam Drilling Machine can read AUTOCAD files automatically.
Our installation technician will show you how easy it is to program parts into the YIKE machines, both at the machine and offline in your office.
4. Can your machine or other products be customized?
Yes, we are a professional manufacturer who specializes in CNC Punching, Drilling, Cutting, and Sawing machine for Angles, Plates, Beams, Flats, Tube sheets, Flange for many years. We have a strong design team,so any conventional products can be customized
5. What about the transportation?
Usually we take seaway, because it's more convenient and cheaper for big machine. Sometimes we deliver machines by railway. But for urgent required spare parts we deliver it by air express.
6. What is your machine quality and inspection?
YIKE Corp. is passed ISO9001:2008 quality management system certificate for many years. And YIKE accepts SGS inspection on behalf of our customers before shipping as well.
7. What is your payment term?
Generally, 30% advance payment, 70% against copy of B/L (after shipping). YIKE also accept 100% L/C at sight.
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